How to reduce PCB assembly costs?
One of the hottest issues experienced by electronics manufacturers and OEMs is the ever-changing technology that requires more and more complex PCB assembly services. For all these issues, quality standards must be maintained at each stage of PCBA. Of course, happy intermediaries or intermediate links that reduce the cost of PCB assembly can be considered. The combination of printed circuit boards is modified through smart steps to open up more content and reveal the use of A smart way of custom circuit board cost manufacturing benefits.
All this is to keep it simple, simple and directly as far as possible to reduce the cost of PCBA instead of treating it as a complex drag, making it more compact, multi-functional and reliable. For most electronics manufacturers, it is not easy to find requirements that are critical to safely minimizing expenditures and satisfying customers with high-quality products. At the same time, it is difficult to balance the project schedule and budget. On the other hand, strict inspection operations will lead to increased costs, which prove to be more expensive if ignored or not implemented during PCB assembly. With this, why not try some simple methods and methods to get more cost savings?
By providing many different design options to minimize complexity, these options can help you plan the right Quick-turn PCB Prototypes in the first place.
Shape it into the right way to reduce costs by applying a common structure. Complicated shapes usually lead to higher costs.
An important stage of PCB assembly is effective planning to reduce costs. This is the PCB layout stage. Through strategic PCB engineering, the required high-quality parts and components can be optimally used, which can quickly reduce the cost of each PCB.
Take enough time to come up with a complete list of classified materials (BOM). A valid BOM should include all basic elements such as reference mark, part number, description, quality, SMT method, manufacturer name, footprint, packaging and BOM level. The most important thing is to add component replacement elements in the BOM, because the technology is developing faster and the old elements need to be replaced with new elements immediately to match the competitive market trend.
Continue to conduct strict DFM inspections to detect specific circuits that are usually implemented, which can gradually reduce the cost of PCB assembly.
Through effective optimization and modification of the schematic layout of the PCB prototype, the main factors considered or progress to perfection can be inserted. Just understand the basic requirements for the factors shown below.
Calculate the refined demand for the order value. The more orders, the lower the price of each PCB component.
After knowing how the PCB assembler calculates the lead time,
Adjust the lead time. Clear all the doubts related to start time, order date, payment date, receiving component date, etc.
Consciously choose professional experts and reliable PCB manufacturers/PCB assemblers. Most PCB assemblers claim to provide cost-effective PCB assembly services. But many customers are not satisfied because they have not received what they claim. In order to avoid these important problems, let us choose some factors that help to consciously choose a PCB manufacturer:
Looking for certification to ensure a good manufacturing capability and quality PCB assembly service management system. Compliance with RoHS standards, ISO9001, UL, etc. are international quality management standards, which have now become a necessary condition for improving process and product quality.
The implementation of high-tech equipment, well-defined tool rooms and upgrading technology helps to obtain Quick Turn PCB, high efficiency, required manufacturing speed, high precision placement and effective inspection. In the current world of innovation, using Surface-Mount (SMT) & BGA Assembly, through-hole technology and other professional PCB technologies, these factors must be the top priority in the checklist.
Parting Sourcing is also one of the main considerations in choosing the right PCB manufacturer. In addition to focusing on PCB engineering and PCB manufacturing mechanisms, it also pays great attention to verifying component procurement capabilities, supplier management and the competitiveness of supply chain networks.
